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24/09/2021Automatic Volumetric Liquid Filling Machine
Automatic Volumetric Liquid Filling Machine
Automatic Volumetric liquid filling machine that has the best performance for Semi Viscous & Less Viscous liquid. Volumetric liquid filling machine is a type of industrial machine used to accurately fill containers with liquid products, such as beverages, oils, and cleaning solutions. The machine is designed to automate the process of filling containers with a specific volume of liquid, ensuring consistent and precise measurements. Widely used in food, edible oil, medicine, Chemical, pesticides and many other industries. The system usually consists of a cylinder or piston that dispenses a fixed amount of liquid for each filling cycle.
The machine can be programmed to fill a specific volume of liquid into each container, and can be adjusted to accommodate different container sizes and shapes. Piston filling type, piston cylinder with low wear metering cylinder, long life self-compensating piston seal, life-long maintenance free.Imported PLC with man-machine interface, suitable for filling various viscosity products from water to cream, widely used in tomato paste, chilli sauce, meat sauce, honey and other paste materials and materials with poor fluidity. Automatic volumetric liquid filling machine include improved accuracy and consistency in filling volumes, increased efficiency and productivity, reduced labour costs, and reduced risk of product contamination.
Model No.
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SVVLF 100
-
SVVLF 150
-
SVVLF 200
Technical Data
| Model | SVVLF 100 |
| Direction Off Movement | Left to Right |
| Output/Min* | Up to 30 BPM |
| Power Supply | 2.0 kW Single Phase 220 Volts / 50 Hz (Can Customized as Client Need) |
| Moc | Stainless Steel 304, Anodized Aluminum |
| Machine Dimention | L 2000 mm * W 800 mm * H 1700 mm (+/- 50mm ) |
| Convayer Length | L 2000 mm * W 100 mm Slat Chain |
| No. of Head | 4 Head |
| Filling System | Mechaniacally operated Piston cylinder |
| Machine Motion | Linear |
| Suitable for Products | Free Flowing Liquids |
| Filling Range | 50ml to 1000 ml |
| Volume Adjustment | Adj. of Volume Block screw |
| Suck back System | Non Return Valve (NRV) Based |
| Filling Nozzel | Bottom to top Pneuamatically Driving Nozzel System (Drop free nozzel) |
| Filling Volume Accuracy | +/-1 % (depending upon type of liquid ) |
| Air Supply | 2 CFM with 4-6 bar pressure with filter and regulator |
| Suitable for Packing Material | HDPE / PET / GLASS / METAL TIN / Aluminum Bottles |
| Machine Weight (kg) | 450 kg |
| Model | SVVLF 150 |
| Direction Off Movement | Left to Right |
| Output/Min* | Up to 40 BPM |
| Power Supply | 2.5 kW Single Phase 220 Volts / 50 Hz (Can Customized as Client Need) |
| Moc | Stainless Steel 304, Anodized Aluminum |
| Machine Dimention | L 2000 mm * W 1200 mm * H 1700 mm (+/- 50mm ) |
| Convayer Length | L 2000 mm * W 100 mm Slat Chain |
| No. of Head | 6 Head |
| Filling System | Mechaniacally operated Piston cylinder |
| Machine Motion | Linear |
| Suitable for Products | Free Flowing Liquids |
| Filling Range | 50ml to 1000 ml |
| Volume Adjustment | Adj. of Volume Block screw |
| Suck back System | Non Return Valve (NRV) Based |
| Filling Nozzel | Bottom to top Pneuamatically Driving Nozzel System (Drop free nozzel) |
| Filling Volume Accuracy | '+/-1 % (depending upon type of liquid ) |
| Air Supply | 2 CFM with 4-6 bar pressure with filter and regulator |
| Suitable for Packing Material | HDPE / PET / GLASS / METAL TIN / Aluminum Bottles |
| Machine Weight (kg) | 550 kg |
| Model | SVVLF 200 |
| Direction Off Movement | Left to Right |
| Output/Min* | Up to 60 BPM |
| Power Supply | 4 kW Single Phase 220 Volts / 50 Hz (Main Machine) (Can Customized as Client Need) |
| Moc | Stainless Steel 304, Anodized Aluminum |
| Machine Dimention | L 3000 mm * W 1500 mm * H 1700 mm (+/- 50mm ) |
| Convayer Length | L 3000 mm * W 100 mm Slat Chain |
| No. of Head | 8 Head |
| Filling System | Mechaniacally operated Piston cylinder |
| Machine Motion | Linear |
| Suitable for Products | Free Flowing Liquids |
| Filling Range | 50ml to 1000 ml |
| Volume Adjustment | Adj. of Volume Block screw |
| Suck back System | Non Return Valve (NRV) Based |
| Filling Nozzel | Bottom to top Pneuamatically Driving Nozzel System (Drop free nozzel) |
| Filling Volume Accuracy | '+/-1 % (depending upon type of liquid ) |
| Air Supply | 2 CFM with 4-6 bar pressure with filter and regulator |
| Suitable for Packing Material | HDPE / PET / GLASS / METAL TIN / Aluminum Bottles |
| Machine Weight (kg) | 650 kg |
Main Electrical Configuration
| Part Name | Make | Description |
|---|---|---|
| Convayer Motor | Born Vario | 0.18 kW Motor with reduction gear box |
| Machine Gear Box With Motor | Born Vario | 1.0 kW Gear Box with Motor |
| Speed Controller Drive | Allen Bradly / Danfoss | Variable Frequency Drive |
| Sensor | Wanglore / Leuze | Diffuse type Sensor |
| Part Name | Make | Description |
|---|---|---|
| Convayer Motor | Born Vario | 0.18 kW Motor with reduction gear box |
| Machine Gear Box With Motor | Born Vario | 2.0 kW Gear Box with Motor |
| Speed Controller Drive | Allen Bradly / Danfoss | Variable Frequency Drive |
| Sensor | Wanglore / Leuze | Diffuse type Sensor |
| Part Name | Make | Description |
|---|---|---|
| Convayer Motor | Born Vario | 0.18 kW Motor with reduction gear box |
| Machine Gear Box With Motor | Born Vario | 3.0 kW Gear Box with Motor |
| Speed Controller Drive | Allen Bradly / Danfoss | Variable Frequency Drive |
| Sensor | Wanglore / Leuze | Diffuse type Sensor |
Silent Features
- No Bottle No Filling
- No Bottle - Machine Stop System
- Construction including base frame structure of SS 304 anodized aluminium to ensures durability
- Precisely design Piston for accureate filling operation.
- Measuring scale with pointer indication on Volume setting screw-Easy Change Over.
- Bottle holding mechanism for the best position of the bottles before filling action.
- Diving Nozzle to reduce bubbling of foamy liquids
- Adjustable conveyor guide rails to accommodate with different products
- Designed for easy changeover and cleaning.
- Minimum Change Over time
- Synchronized variable speed control
- 100% spillage/drip free
- All contact parts are SS-316/peek/PTFE/Teflon/Silicon and non-contact parts SS 304
- CIP without open any part at temperatures up to 70°c
- Individual fill volume adjustment for fine tuning
- Partially guarding for safety
- No Bottle No Filling
- No Bottle - Machine Stop System
- Construction inlucding base frame structure of SS 304 anodized aluminium to ensures durability
- Precisely design Piston for accureate filling operation.
- Measuring scale with pointer indication on Volume setting screw-Easy Change Over.
- Bottle holding mechanism for the best position of the bottles before filling action.
- Diving Nozzle to reduce bubbling of foamy liquids
- Adjustable conveyor guide rails to accommodate with different products
- Designed for easy changeover and cleaning.
- Minimum Change Over time
- Synchronized variable speed control
- 100% spillage/drip free
- All contact parts are SS-316/peek/PTFE/Teflon/Silicon and non-contact parts SS 304
- CIP without open any part at temperatures up to 70°c
- Individual fill volume adjustment for fine tuning
- Partially guarding for safety
- No Bottle No Filling
- No Bottle - Machine Stop System
- Construction inlucding base frame structure of SS 304 anodized aluminium to ensures durability
- Precisely design Piston for accureate filling operation.
- Measuring scale with pointer indication on Volume setting screw-Easy Change Over.
- Bottle holding mechanism for the best position of the bottles before filling action.
- Diving Nozzle to reduce bubbling of foamy liquids
- Adjustable conveyor guide rails to accommodate with different products
- Designed for easy changeover and cleaning.
- Minimum Change Over time
- Synchronized variable speed control
- 100% spillage/drip free
- All contact parts are SS-316/peek/PTFE/Teflon/Silicon and non-contact parts SS 304
- CIP without open any part at temperatures up to 70°c
- Individual fill volume adjustment for fine tuning
- Partially guarding for safety
Optional Features
Safety Cabinet
To get more hygienic environment and ensure safety & quality use safety cabinet
Dropping Tray under the Nozzles
Pneumatic Operated Drooping Tray under the Nozzles for High viscussed liquid
Boottle Neck Holding Guide
Bottle neck holding mechanism for the best position of the bottles before filling action.
Capacity for additional Fill Heads
Provision of additonal head mouting space to set additional filling Head in futrure.
Safety Cabinet
To get more hygienic environment and ensure safety & quality use safety cabinet
Flame Proof System
Provide Flame proof control panel wtih flame proof electrical and electronics devices for flammble filling material
Product Applications
Filling Process
Step - 1
Feed bottles on conveyor or using automatic botte turntable. The Conveyor convey the bottles very smoothly. When container moves on conveyor Product Sensor gives command to controller and Stopper system hold the 4 nos. of bottle below the filling station at right position for filling. Meanwhile all 4 sets of Piston-cylinder which is mechanically coulpled with main motor through the gear will suck the liquid from exisiting tank through Hose pipe
Step - 2
The Driving Nozzles unit comes downward and nozzles entering in to the bottle and filling will start.diving nozzle will moves upward till filling completed.
Step - 3
When filling start, driving nozzle parallaly moves upward till filling completed and Bottle Stopper will open and bottles moves out from the filling statiion.
Step - 4
Then the bottle goes to the next processing.
Range of Automatic Filling Machines
Siddhivinayak Industries is offered you a complete choice of automation technology filling machines which include a volumetric liquid filling machine, Gravity filling machines, Automatic Volumetric Liquid Filling Machine, Semi-automatic Volumetric Liquid Filling Machine, Volumetric Bottle Filling Machine, Volumetric Piston Filling Machine. We have different choices available for Liquid Filling Machine such as Single Head Volumetric Liquid Filling Machine, Double Head Volumetric Liquid Filling Machine, Four Head Volumetric Liquid Filling Machine, Six Head Volumetric Liquid Filling Machine, Eight Head Volumetric Liquid Filling Machine and Multiple Head Volumetric Liquid Filling Machine.
Volumetric liquid filling machines are used to fill liquid products into containers with a predetermined volume. There are several types of volumetric liquid filling machines like Gravimetric Filling Machine, Volumetric Liquid Bottle Filling Machine, Volumetric Semi Auto Liquid Filling Machine, Automatic Volumetric Filling Machine, Electric Volumetric Filling Machine. Siddhivinayak Industries offering you a complete choice of products which include Automatic Four Head Volumetric Liquid Filling Machine, Automatic Single Head Volumetric Filling Machine, Automatic Multi Head Volumetric Filling Machine, Volumetric filling machine for powder
Volumetric liquid filling machines are used to fill containers with a precise volume of liquid. Our range of products include Volumetric Bottle Filling Machine, Volumetric powder filling machine, Volumetric Vial Filling Machine, Volumetric Cream Filling Machine, Volumetric Oil Filling Machine, Volumetric Water Filling Machine. We are an acclaimed name engaged in offering our precious clients a high-performance range of Volumetric filling machine for powder, Volumetric Liquid Bottle Filling Machine manufacturer, volumetric liquid dual line filling machine, Volumetric Filling Machine in Ahmedabad, Volumetric Linear Liquid Filling Machine
Automatic Volumetric Liquid Filling Machines are used in various industries, including food and beverage, pharmaceutical, cosmetics, and chemical industries. We have wide range of Volumetric Bottle Liquid Filler, Volumetric Liquid Filling Machine Manufacturer & Supplier, Top Volumetric Liquid Filling Machine Manufacturer, Industrial Volumetric Filling Machine, Volumetric Liquid Filling Machine Manufacturer in Ahmedabad, Volumetric Pump filling machines. Volumetric filling machines can be used with a wide variety of Automatic Six Head Volumetric Liquid Filling Machine, Automatic Eight Head Volumetric Liquid Filling Machine, Vertical volumetric filler, Volumetric Liquid Filling Machine in India, Volumetric Filling Machine Manufacturer in Gujarat.
FAQs
Bottle would be in Round shape with 50ml to 1000 ml varient size
Volumetric filling machines fill bottles or containers with a precise pre set volume of liquid t, regardless of the discrepancies in your containers’ interior volumes.
Understanding the differences between the various types of volumetric filling machines will help you find the best option for your unique business needs. The type needed depends upon the product characteristics and the size, shape, and type of container.
The S.S. slat conveyor is used to move the containers. The twin pneumatically operated stopper system is used to fill the bottles. The reciprocating nozzles can precisely match for the centering of container bellow nozzles. This adjustment helps to avoid the spilage of liquid on container. During filling, the nozzle goes upwards slowly from bottom to neck to minimize the foaming. The nozzle can adjust according to the filling dose. The fill size can be set through the hexagonal bolt fitted below syringes.
It is used to fill liquid in bottle in pharmacy, food, dairy, agro chemicals, Beverages industries.
